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Home >> Chevrolet >> 2006 >> Chevy Express G2500, Van Cargo Extended, 6.0 U >> Repair and Diagnosis >> External Pages >> Different car >> Section 932 (Disc Brake System) >> Repair Instructions >> Rear Disc Brake Hardware Replacement >> Installation Procedure

Installation Procedure

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  1. Lubricate the brake caliper mounting bracket bushings and the caliper slide pins with high temperature silicone brake lubricant.
  2. Fig 1: Caliper Mounting Bolt, Bracket, Boot & Slid Pins
    GM695066Courtesy of GENERAL MOTORS CORP.
  3. Install the caliper slide pin boots (4) to the disc brake caliper mounting bracket.
  4. Install the caliper slide pins (5) to the brake caliper mounting bracket (3).
  5. Install the disc brake pad retainers to the brake caliper mounting bracket.
  6. Install the disc brake pads to the brake caliper mounting bracket.
  7. Install the disc brake caliper to the brake caliper mounting bracket. Refer to Rear Brake Caliper Replacement .
  8. With the engine OFF, gradually apply the brake pedal approximately 2/3 of its travel distance.
  9. Slowly release the brake pedal.
  10. Wait 15 seconds, then repeat steps 7-8 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
  11. Lower the vehicle.