LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2005 >> Uplander Base, Van Passenger Extended >> Repair and Diagnosis >> External Pages >> Different car >> Section 43 (Engine Exhaust System) >> Repair Instructions >> Intermediate Pipe Replacement (2.2L Engine) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying CPA & HO2S Connectors (2.2L)
    GM1523744Courtesy of GENERAL MOTORS CORP.
  1. Remove the muffler assembly. Refer to Muffler Replacement .
  2. Remove the connector position assurance (CPA) retainer (1).
  3. Disconnect the heated oxygen sensor (HO2S) electrical connector (2).
    4. Fig 2: Identifying HO2S Sensor (2.2L)
    GM1523745Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The HO2S uses a permanently attached pigtail and connector. This pigtail should not be removed from the sensor. Damage or removal of the pigtail or connector will affect proper operation of the sensor.
  4. Remove the HO2S.
    5. Fig 3: Identifying Exhaust Manifold/Catalytic Converter (2.2L)
    GM1523749Courtesy of GENERAL MOTORS CORP.
  5. Remove the exhaust manifold/catalytic converter to intermediate pipe nuts.
  6. Remove the intermediate pipe.
scientia non olet · About LEMON Manuals