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Home >> Chevrolet >> 2005 >> SSR Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 247 (Engine Cooling System) >> Repair Instructions >> Surge Tank Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: To avoid being burned, do not remove the radiator cap or surge tank cap while the engine is hot. The cooling system will release scalding fluid and steam under pressure if radiator cap or surge tank cap is removed while the engine and radiator are still hot.
  1. Drain the cooling system. Refer to Draining and Filling Cooling System (Static Fill) .
  2. Fig 1: Surge Tank & Inlet Hose
    GM1481407Courtesy of GENERAL MOTORS CORP.
  3. Disengage tension on the surge tank inlet hose clamp.
  4. Disconnect the surge tank inlet hose from the surge tank.
  5. Fig 2: Surge Tank & Outlet Hose
    GM1481409Courtesy of GENERAL MOTORS CORP.
  6. Disengage tension on the surge tank outlet hose clamp using the J 38185  . See Special Tools .
  7. Disconnect the surge tank outlet hose from the surge tank.
  8. Fig 3: Surge Tank & Nuts
    GM1481404Courtesy of GENERAL MOTORS CORP.
  9. Remove the protective cap on the surge tank upper stud.
  10. Remove the surge tank upper nut.
  11. Loosen the surge tank side nut.
  12. Remove the surge tank.