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Home >> Chevrolet >> 2005 >> Optra5 Base, Standard >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Pump Hoses and Pipes Replacement >> Removal Procedure

Removal Procedure

    Fig 1: View Of High-Pressure Fitting And Power Steering Pump Supply House
    GM1290079Courtesy of GENERAL MOTORS CORP.
  1. Siphon the power steering fluid from the fluid reservoir.
  2. Disconnect the pressure line pipe and the supply line hose from the inlet and outlet connections on the power steering pump.
    3. Fig 2: View Of Reservoir, Hoses And Clamps
    GM1290080Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the return and supply line from the fluid reservoir.
    4. Fig 3: Locating Retaining Clip Bolt
    GM1290081Courtesy of GENERAL MOTORS CORP.
  4. Loosen the retaining clip located above the alternator and position it away from the pressure line.
    5. Fig 4: View Of Power Steering Gear And Pipes
    GM1290083Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Vehicle Lifting Caution in Cautions and Notices.
  5. Raise and suitably support the vehicle.
  6. Disconnect the pressure line from the power steering gear inlet.
  7. Disconnect the return line outlet pipe from the power steering gear.
    8. Fig 5: View Of Return Pipe Clip And Bolt
    GM1290084Courtesy of GENERAL MOTORS CORP.
  8. Remove the return line from the clip on the crossmember.
    9. Fig 6: View Of Radiator Clips And Bolts
    GM1290085Courtesy of GENERAL MOTORS CORP.
  9. Remove the bolts from each of the 2 clips on the radiator.
  10. Remove all the hoses and pipes from the vehicle.
  11. Lower the vehicle.
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