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Home >> Chevrolet >> 2005 >> Optra5 Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust >> Repair Instructions >> Catalytic Converter Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Exhaust Pipe Mounting Bracket Bolt And Catalytic Converter Flange Nuts
    GM1289526Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the catalytic converter and the gasket to the exhaust front pipe flange.

    Tighten

    • Tighten the exhaust front pipe-to-catalytic converter nuts to 40 N.m (30 lb ft)  .
    • Tighten the exhaust front pipe-to-cylinder block bolt to 50 N.m (37 lb ft)  .
  2. Fig 2: View Of Catalytic Converter Upper Flange Nuts
    GM1289512Courtesy of GENERAL MOTORS CORP.
  3. Install the catalytic converter to exhaust manifold nuts and the gasket.

    Tighten:  Tighten the catalytic converter to exhaust manifold nuts to 40 N.m (30 lb ft)  .

  4. Fig 3: Identifying Exhaust Manifold Cover And Bolts
    GM1289510Courtesy of GENERAL MOTORS CORP.
  5. Install the exhaust manifold cover bolts.

    Tighten:  Tighten the exhaust manifold cover bolts to 15 N.m (11 lb ft)  .

  6. Connect the oxygen sensor electrical connector.
  7. Connect the negative battery cable.