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Home >> Chevrolet >> 2005 >> Cutaway 6.0 U >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Radiator Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Radiator
    GM814407Courtesy of GENERAL MOTORS CORP.
  1. Install the radiator insulators (1, 3).
  2. Install the radiator (2).
    3. Fig 2: View Of Fan Shroud
    GM834218Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the fan shroud bolts (1) to the top of the radiator support.

    Tighten:  Tighten the bolts to 6 N.m (53 lb in).

  4. Install the fan shroud bolts (3) to the sides of the fan shroud.

    Tighten:  Tighten the bolts to 6 N.m (53 lb in).

  5. Install the engine oil cooler lines. Refer to Engine Oil Cooler Pipe/Hose Quick Connect Fitting .
  6. Install the automatic transmission oil cooler lines. Refer to Transmission Fluid Cooler Line Quick Connect Fitting orTransmission Fluid Cooler Line Quick Connect Fitting in Automatic Transmission.
    7. Fig 3: View Of Radiator Inlet Hose
    GM834215Courtesy of GENERAL MOTORS CORP.
  7. Install the radiator inlet hose (5) to the radiator.
  8. Install the hose clamp at the radiator inlet housing using the J 38185  .
  9. Install the outlet heater hose (2).
  10. Install the outlet heater hose clamp using the J 39529 .
  11. Install the coolant recovery reservoir. Refer to Coolant Recovery Reservoir Replacement .
  12. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 4.8L, 5.3L, 6.0L or Air Cleaner Assembly Replacement in Engine Controls - 4.3L.
  13. Inspect the automatic transmission fluid level. Refer to Capacities - Approximate Fluid in General Information.
  14. Inspect the engine oil level. Refer to Capacities - Approximate Fluid in General Information.
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