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Home >> Chevrolet >> 2005 >> Classic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - Introduction & Repair Instructions >> Repair Instructions >> Case Side Cover Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Identifying Transmission Side Cover Bolts
    GM510427Courtesy of GENERAL MOTORS CORP.
  1. Install the transmission side cover.
  2. Hand start the transmission side cover lower bolts.

    Tighten:  Tighten the side cover bolts and stud to 20 N.m (15 lb ft).

  3. Lower the vehicle.
  4. Raise the engine with the engine support fixture.
  5. Raise the vehicle.
  6. Install the transmission mount. Refer to Transmission Mount Replacement - Front  orTransmission Mount Replacement - Rear  in Transmission/Transaxle.
  7. Install the frame. Refer to Frame Replacement - Front in Frame and Underbody.
  8. Install the power steering gear mounting bolts. Refer to Power Steering Gear Replacement in Power Steering.
  9. Install the wheel drive shaft to the transmission. Refer to Wheel Drive Shaft Replacement in Wheel Drive Shafts.
  10. Connect the left ball joint to the steering knuckle. Refer to Lower Ball Joint Replacement in Front Suspension.
  11. Install the left inner fender liner. Refer to Front Fender Liner Replacement in Body Front End.
  12. Install the left front tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  13. Lower the vehicle.
  14. Remove the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical.
    15. Fig 2: Locating Transaxle Range Switch Bolts
    GM893832Courtesy of GENERAL MOTORS CORP.
  15. Install the PNP switch. Refer to Park/Neutral Position (PNP) Switch Replacement .
    16. Fig 3: Removing/Installing Transaxle Range Switch Lever & Nut
    GM893829Courtesy of GENERAL MOTORS CORP.
  16. Install the PNP switch lever and nut.

    Tighten:  Tighten the nut to 35 N.m (26 lb ft).

    17. Fig 4: View Of Shift Cable & Shift Linkage
    GM494775Courtesy of GENERAL MOTORS CORP.
  17. Install the shift cable bracket.
  18. Connect the shift cable from the PNP switch.
    19. Fig 5: View Of Junction Block
    GM736049Courtesy of GENERAL MOTORS CORP.
  19. Install the underhood electrical center bracket.
  20. Install the underhood electrical center to the bracket.
    21. Fig 6: Identifying Air Cleaner Assembly
    GM13340Courtesy of GENERAL MOTORS CORP.
  21. Install the air cleaner housing assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls.
  22. Fill the transmission. Refer to Capacities - Approximate Fluid in Maintenance and Lubrication.
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