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Home >> Chevrolet >> 2005 >> Classic >> Repair and Diagnosis >> External Pages >> Different car >> Section 43 (Hydraulic Brake System) >> Repair Instructions >> Brake Pedal Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Grand Am and 2004 Oldsmobile Alero. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Brake Pedal Assembly & Mounting Nuts
    GM385267Courtesy of GENERAL MOTORS CORP.
  1. Install the brake pedal assembly.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the upper (1) and the lower (2) mounting nuts to the brake pedal assembly.

    Tighten:  Tighten the mounting nuts to 27 N.m (20 lb in).

    3. Fig 2: View Of Brake Pedal & Brake Pedal Pushrod
    GM385262Courtesy of GENERAL MOTORS CORP.
  3. Connect the brake pedal pushrod (1) to the brake pedal (2).
  4. Connect the electrical harness to the brake pedal.
  5. Install the stop lamp switch (1) to the brake pedal. Refer to Stop Lamp Switch Replacement in Lighting Systems.
  6. Connect the accelerator cable to the accelerator pedal.
  7. Install the left instrument panel insulator. Refer to Closeout/Insulator Panel Replacement - Left (Outboard) or Closeout/Insulator Panel Replacement - Left (Inboard) in Instrument Panel, Gages and Console.
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