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Home >> Chevrolet >> 2005 >> Chevy Express H1500, Van Passenger >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Engine Control System - 6.0L (CNG) - Introduction) >> Repair Instructions >> Fill Line Replacement (Cutaway) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Fuel Line Fitting & Check Valve
    GM924847Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Connect the fill line fitting (1) to the fill valve using a NEW O-ring. Lubricate the new O-ring with petroleum jelly or equivalent before installation.

    Tighten:  Tighten the fill line fitting to 45 N.m (33 lb ft).

  2. Connect the fill line fitting (4) to the check valve (5) using a NEW O-ring. Lubricate the new O-ring with petroleum jelly or equivalent before installation.

    Tighten:  Tighten the fuel line fitting to 45 N.m (33 lb ft).

  3. Install the P-clamp mounting bolt (8), washer and nut.

    Tighten:  Tighten the mounting bolt to 25 N.m (18 lb in).

  4. Install the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE in Engine Electrical.
  5. Start the vehicle and inspect for CNG fuel leaks at the serviced fittings with the J 45878  or an equivalent leak detector. See Special Tools .