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Specifications Index

EXPRESS & SAVANA SPECIFICATIONS INDEX

System Specification/Procedure
Air Conditioning
Service REFRIGERANT SYSTEM CAPACITIES
Torque FASTENER TIGHTENING SPECIFICATIONS
Axle Nut/Hub Nut 155 Ft. Lbs. ( 210 N.m)
Battery BATTERY USAGE
Brakes
Bleeding Sequence RR, LR, RF, LF
Disc Brakes DISC BRAKE COMPONENT SPECIFICATIONS
Drum Brakes NA
Torque FASTENER TIGHTENING SPECIFICATIONS
Charging
Generator GENERATOR USAGE
Torque FASTENER TIGHTENING SPECIFICATIONS
Drive Belts
Adjustment NA
Belt Routing
4.3L See appropriate figure under INSTALLATION PROCEDURE in Drive Belt Replacement.
4.8L, 5.3L & 6.0L See appropriate figure under DRIVE BELT REPLACEMENT - ACCESSORY or DRIVE BELT REPLACEMENT - AIR CONDITIONING .
Engine Cooling
General Service Specifications COOLING SYSTEM DESCRIPTION AND OPERATION
Radiator Cap Pressure Radiator cap pressure is stamped on cap.
Thermostat R & I
4.3L THERMOSTAT REPLACEMENT (4.3L)
4.8L, 5.3L & 6.0L NA
Water Pump R & I
4.3L WATER PUMP REPLACEMENT (4.3L ENGINE)
4.8L, 5.3L & 6.0L WATER PUMP REPLACEMENT (4.8L, 5.3L, AND 6.0L ENGINES)
Engine Mechanical
4.3L
Compression ENGINE COMPRESSION TEST
Oil Pressure 6 psi (42 kPa) at 1,000 RPM
18 psi (125 kPa) at 2,000 RPM
24 psi (166 kPa) at 4,000 RPM
Overhaul ENGINE MECHANICAL SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
4.8L, 5.3L & 6.0L
Compression ENGINE COMPRESSION TEST
Oil pressure 6 psig (41 kPa) at 1,000 RPM
18 psig (124 kPa) at 2,000 RPM
24 psig (165 kPa) at 4,000 RPM
Overhaul ENGINE MECHANICAL SPECIFICATIONS (LR4 VIN V)
ENGINE MECHANICAL SPECIFICATIONS (LM7 VIN T)
ENGINE MECHANICAL SPECIFICATIONS (LQ4 VIN U)
Torque FASTENER TIGHTENING SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive PlateTorque
4.3L 74 Ft. Lbs. (100 N.m)
4.8L, 5.3L & 6.0L
First Pass 15 Ft. Lbs. (20 N.m)
Second Pass 37 Ft. Lbs. (50 N.m)
Final Pass 74 Ft. Lbs. (100 N.m)
Fuel System
Pressure Specification
4.3L 55-62 psi (379-427 kPa)
4.8L, 5.3L & 6.0L 62 psi (427 kPa)
6.0L (CNG) 130-200 psi (896-1379 kPa)
Fuel Pressure Test Procedure
4.3L FUEL SYSTEM DIAGNOSIS
4.8L, 5.3L & 6.0L FUEL SYSTEM DIAGNOSIS
6.0L (CNG) FUEL SYSTEM DIAGNOSIS
Fuel Filter Location
4.3L, 4.8L, 5.3L & 6.0L Fuel filter is contained in fuel sender assembly inside fuel tank.
6.0L (CNG) In-line fuel filter is located under vehicle between high pressure regulator and low pressure lock-off (LPL) solenoid.
Fuel Filter R & I
4.3L FUEL FILTER REPLACEMENT (PASSENGER/CARGO VAN) or FUEL FILTER REPLACEMENT (CUTAWAY VAN)
4.8L, 5.3L & 6.0L FUEL SENDER ASSEMBLY REPLACEMENT
6.0L (CNG) FUEL FILTER REPLACEMENT (PASSENGER/CARGO) or FUEL FILTER REPLACEMENT (CUTAWAY)
Ignition
Firing Order & Cylinder Identification
4.3L FIRING ORDER & CYLINDER IDENTIFICATION
4.8L, 5.3L & 6.0L FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance) 4.3L, 4.8L, 5.3L & 6.0L1,000 Ohms per ft.
Ignition Wires (Routing) NA
Spark Plug
4.3L
Type AC R41-932
Gap 0.06 In. (1.52 mm)
Torque 11 Ft. Lbs. (15 N.m)
4.8L, 5.3L & 6.0L
Type AC Delco 41-985 or GM 12571164
Gap Iridium .040 in. (1.04 mm)
Platinum .060 in. (1.52 mm)
Torque 11 Ft. Lbs. (15 N.m)
Starting
Starter BATTERY DESCRIPTION AND OPERATION
Torque FASTENER TIGHTENING SPECIFICATIONS
Wheel Alignment
Adjustment Specifications WHEEL ALIGNMENT SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque 140 Ft. Lbs. (190 N.m)