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Home >> Chevrolet >> 2004 >> Tracker 4WD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 2.5L (LE8) (Introduction) >> Repair Instructions >> Exhaust Gas Recirculation (EGR) Pipe Replacement >> Installation Procedure

Installation Procedure

  1. Install the EGR pipe (5) with a new upper gasket (2) to the intake collector (1).
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Secure the EGR pipe (5) to the intake collector (1) with the 2 fasteners.

    Tighten:  Tighten the fasteners to 15 N.m (11 lb ft).

  4. Install the EGR pipe (5) with a new gasket (3) to the exhaust manifold (4).
  5. Secure the EGR pipe (5) to the exhaust manifold with the 2 fasteners.

    Tighten:  Tighten the fasteners to 15 N.m (11 lb ft).

  6. Install the fastener to the EGR pipe bracket.

    Tighten:  Tighten the fastener to 10 N.m (88 lb in).

  7. Start the engine and check for exhaust leaks.
  8. Repair as necessary.
  9. Fig 1: View Of EGR Pipe, Intake Collector, Bank 2 Exhaust Manifold, Upper & Lower Gasket
    GM739065Courtesy of GENERAL MOTORS CORP.