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Home >> Chevrolet >> 2004 >> S10 Pickup >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sunroof System >> Repair Instructions >> Sunroof Opening Position Switch Replacement >> Removal Procedure

Removal Procedure

    IMPORTANT:
    • Remove the headliner. Refer to Headliner Replacement (Pickup) or Headliner Replacement (Utility) in Interior Trim.
    • The sunroof open position (SOP) switch is aligned to the drive cables. The SOP switch comes from the factory set to the sunroof glass panel CLOSED position. A position lock pin has been installed by the factory on the top of the SOP switch. This pin must remain until after the installation of the sunroof actuator and of the SOP switch. This lock pin locks the drive gears in place and must be removed before the complete sunroof module is installed to the vehicle.
    • If the SOP switch is removed for inspection, the sunroof must be in the CLOSED position. A position lock pin must be inserted. If a position lock pin is not available, place 2 wires, such as the ends of a paper clip, in the holes.
  1. Move the sunroof to the closed position.
  2. Remove the sunroof window. Refer to Sunroof Window Replacement (CF5)  or Sunroof Window Replacement (ZRX/XTREME w/ CF5) .
  3. Remove the sunroof control module. Refer to Sunroof Control Module Replacement .
  4. Fig 1: Identifying Sunroof Piston Lock Pin, Opening Position Switch & Screw
    GM594490Courtesy of GENERAL MOTORS CORP.
  5. If you reuse the SOP switch, insert the position lock pin (1) in order to lock the SOP switch in the closed position.
  6. Remove the sunroof motor/actuator. Refer to Sunroof Motor/Actuator Replacement (CF5)  or Sunroof Motor/Actuator Replacement (ZRX/XTREME w/ CF5) .
  7. Disconnect the electrical connector from the SOP switch (3).
  8. Remove the screw (2) which secures the SOP switch to the sunroof module.
  9. Hold down on both of the drive cables. Lift up on the SOP switch in order to remove the switch from the sunroof module.