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Home >> Chevrolet >> 2004 >> Optra LS, Automatic >> Repair and Diagnosis >> Transmission >> Clutch System >> Repair Instructions >> Clutch Master Cylinder Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Identifying Clutch Master Cylinder And Mounting Nuts
    GM1251812Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the clutch master cylinder and clutch master cylinder nuts.

    Tighten:  Tighten the clutch master cylinder nuts to 22 N.m (16 lb ft)  .

    2. Fig 2: View Of Master Cylinder Pipe
    GM1251809Courtesy of GENERAL MOTORS CORP.
  2. Install the master cylinder pipe.
    3. Fig 3: Identifying Master Cylinder Hose
    GM1251808Courtesy of GENERAL MOTORS CORP.
  3. Connect the master cylinder hose.
  4. Connect the hose clamp on the master cylinder.
    5. Fig 4: Locating Push Rod Fixing Pin
    GM1290058Courtesy of GENERAL MOTORS CORP.
  5. Install the push rod fixing pin and push rod.
  6. Install the locking clip.
  7. Bleed the air. Refer to Hydraulic Clutch Release Point Adjustment .
  8. Adjust the clutch pedal. Refer to Clutch Pedal Free Travel Adjustment .
  9. Fill the reservoir with clutch/brake fluid up to the proper level.
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