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Home >> Chevrolet >> 2004 >> Malibu Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Introduction) - 2.2L (L61) >> Repair Instructions >> Fuel Level Sensor & Fuel Pump Module Replacement (Malibu MAXX) >> Removal Procedure

Removal Procedure

    Fig 1: View Of Fuel Pump Module Assembly (Malibu MAXX)
    GM1236111Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel pump module assembly. Refer to Fuel Sender Assembly Replacement (Malibu Sedan)  and Fuel Sender Assembly Replacement (Malibu MAXX) .
  2. Release the fuel level sensor wiring harness from the molded-in tab on the pump module bowl.
  3. Disconnect the fuel level sensor electrical connector from the pump module cover.
  4. Depress the retaining tab on the sensor and begin to slide the level sensor away from the pump module.
  5. Carefully slide the level sensor the rest of the way off of the pump module.