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Home >> Chevrolet >> 2004 >> Malibu Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Window Replacement - Liftgate >> Removal Procedure

Removal Procedure

    CAUTION: Refer to Cracked Window Caution in Cautions and Notices.
    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the liftgate.
  2. Remove the liftgate trim. Refer to Trim Panel Replacement - Liftgate (Lower) , Trim Panel Replacement - Liftgate (Upper) and Trim Panel Replacement - Liftgate (Right or Left) in Body Rear End.
  3. Remove the high-mounted stop lamp. Refer to High Mounted Stop Lamp Replacement (Sedan) and High Mounted Stop Lamp Replacement (Extended Sedan) .
  4. Disconnect the electrical connectors from the liftgate window defogger bus bar.
  5. CAUTION: Refer to Defroster Outlet Caution in Cautions and Notices.
  6. Cover the following parts to protect from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
  7. Fig 1: View Of Upper And Lower Liftgate Window Reveal Moldings
    GM1326382Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Glass and Sheet Metal Handling Caution in Cautions and Notices.
    IMPORTANT: The upper (2) and lower (3) liftgate window reveal moldings, fill the cavities between the liftgate and the liftgate window (1).
  8. Inspect the liftgate reveal moldings for damage. If the reveal molding is damaged or becomes detached from the window, the reveal molding can not be reused and must be replaced. Refer to Window Reveal Molding Replacement - Liftgate .
  9. Fig 2: Removing Liftgate Window From Urethane Adhesive
    GM1326377Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Keep the cutting edge of the tool against the window.
  10. Remove the liftgate window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A  . See Special Tools and Equipment .J 39032  or equivalent in order to remove the window. See Special Tools and Equipment .
  11. Fig 3: Removing Window From Vehicle
    GM1326379Courtesy of GENERAL MOTORS CORP.
  12. With the aid of an assistant, remove the window from the vehicle.