Removal Procedure

WARNING: This page is about a different car, the 2010 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

Open the hood.
Remove the windshield wiper arms and blades. Refer to Windshield Wiper Arm Replacement .
Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement .
Remove the interior windshield pillar garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement .
Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement .
Remove the remote control door lock receiver. Refer to Remote Control Door Lock Receiver Replacement .

WARNING: Refer to Defroster Outlet Warning .

Cover the following parts to protect from broken glass:
- Upper dash pad
- Defroster outlets and A/C outlets
- Seats and carpeting

Fig 1: Using Utility Knife To Remove Reveal Molding

Courtesy of GENERAL MOTORS CORP.

WARNING: Refer to Glass and Sheet Metal Handling Warning .

NOTE: If the original window is being reused the window lace is not serviceable.

Using the appropriate tool, carefully cut around the lace (1), start in the center working from side to side of the windshield to access the urethane adhesive bead.

Fig 2: Separating Urethane Adhesive From Window

Courtesy of GENERAL MOTORS CORP.

NOTE: Use care when removing the window not to cut off the locator pins on the left and right sides. If the locating pins are cut off it will be necessary to use masking tape to tape the window in place until the auto-adhesive cures.

NOTE: Keep the cutting edge of the tool against the window.

Remove the window from the urethane adhesive.
- Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
- The only suitable lubrication is clear water.
- BO-24402-A: Glass Sealant Remover (Cold Knife).
- BO-39032: Stationary Glass Removal Tool, or equivalent in order to remove the window.

Fig 3: Separating Bottom Of Window

Courtesy of GENERAL MOTORS CORP.

NOTE: Keep the cutting edge of the appropriate tool against the window. Do this from inside the vehicle.

If necessary, use the appropriate tool to remove the bottom corners of the windshield from the urethane adhesive.

Fig 4: Removing/Installing Windshield With Aid Of An Assistant

Courtesy of GENERAL MOTORS CORP.

Remove the windshield from the vehicle with an assistant.