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Home >> Chevrolet >> 2004 >> Impala Police >> Repair and Diagnosis >> External Pages >> Different car >> Section 871 (Hybrid Energy Storage System) >> Repair Instructions >> Battery Positive Cable Extension Cable Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Battery Positive Cable Extension Cable
    GM1893528Courtesy of GENERAL MOTORS CORP.
  1. Install the battery positive cable extension cable (1) to the vehicle.
    2. Fig 2: View Of Battery Positive Cable Extension Cable Lead & Positive Battery Cable.
    GM1891200Courtesy of GENERAL MOTORS CORP.
  2. Install the battery positive cable extension cable lead (3) to the positive battery cable.
    3. NOTE: Refer to Fastener Notice .
  3. Install the battery positive cable extension cable nut (2).

    Tighten:  Tighten the nut to 10 N.m (89 lb in).

  4. Close the positive battery cable (1) cover.
    5. Fig 3: View Of Battery Positive Cable Extension Cable Bolt
    GM1967629Courtesy of GENERAL MOTORS CORP.
  5. Install the battery positive cable extension cable bolt (1).

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

    6. Fig 4: View Of 36-Volt Terminal Block & Nuts
    GM1891966Courtesy of GENERAL MOTORS CORP.
  6. Place a NEW terminal block seal onto the generator control module.
  7. Position the 36-volt terminal block (2) to the generator control module.
  8. Install the 36-volt terminal block nuts (1) to the generator control module.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

    9. Fig 5: View Of Generator Control Module Cover & Integral Bolts
    GM1891961Courtesy of GENERAL MOTORS CORP.
  9. Place the generator control module cover (2) on top of the generator control module and tighten the bolts (1).

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    10. Fig 6: View Of Generator Control Module Bracket Reinforcement Bolt & Nuts
    GM1891960Courtesy of GENERAL MOTORS CORP.
  10. Install the generator control module bracket reinforcement (3).
  11. Install the generator control module bracket reinforcement bolt (1) and nuts (2).

    Tighten:  Tighten the bolt/nuts to 10 N.m (89 lb in).

    12. Fig 7: Identifying Battery Positive Cable Fuse
    GM1891759Courtesy of GENERAL MOTORS CORP.
  12. Connect the 2 engine wiring harness electrical connectors (2) to the generator control module.
  13. Install the 2 CPA retainers (3).
  14. Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
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