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Home >> Chevrolet >> 2004 >> Epica LT >> Repair and Diagnosis >> Transmission >> Clutch System >> Repair Instructions >> Clutch Assembly Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Release Lever Shaft Bushing
    GM1255801Courtesy of GENERAL MOTORS CORP.
  1. Install the release lever shaft bushings. Coat the bushing bores with multi-purpose glass.
    2. Fig 2: Identifying O-Ring In Groove
    GM1255800Courtesy of GENERAL MOTORS CORP.
  2. Install the O-ring into the groove in the case.
    3. Fig 3: View Of Input Shaft Seal Installation Tool J 36547
    GM1255802Courtesy of GENERAL MOTORS CORP.
  3. Install the input shaft seal into the release bearing guide sleeve. Use the J 36547  (1) with a hammer. See Special Tools .
    4. Fig 4: View Of Release Bearing Guide Sleeve And Bolts
    GM1255798Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the release bearing guide sleeve and the bolts.

    Tighten:  Tighten the release bearing guide sleeve bolts to 5 N.m (44 lb in)  .

  5. Coat the sleeve surface with multi-purpose grease.
    6. Fig 5: View Of Fork And Release Bearing
    GM1255797Courtesy of GENERAL MOTORS CORP.
  6. Coat the release bearing bore with multi-purpose grease.
  7. Install the release bearing, with the clutch fork, onto the release bearing guide sleeve.
    8. Fig 6: View Of Clutch Release Shaft
    GM1255796Courtesy of GENERAL MOTORS CORP.
  8. Install the release lever shaft from the top of the transaxle. Guide the shaft through the clutch fork.
    9. Fig 7: Locating Release Fork Bolt
    GM1255795Courtesy of GENERAL MOTORS CORP.
  9. Align the shaft to the fork and install the bolt.

    Tighten:  Tighten the clutch fork-to-release lever shaft bolt to 35 N.m (26 lb ft)  .

    10. Fig 8: View Of Pressure Plate, Clutch Disc And J 42474
    GM1255803Courtesy of GENERAL MOTORS CORP.
  10. Coat the spline on the clutch disc with multi-purpose grease.
  11. Align the pressure plate and the clutch disc onto the flywheel using the J 42474  (1). See Special Tools .
  12. Install the pressure plate bolts.

    Tighten:  Tighten the pressure plate-to-flywheel bolts to 15 N.m (11 lb ft)  .

  13. Remove the J 42474  (1). See Special Tools .
  14. Install the transaxle into the vehicle. Refer to Transmission Replacement in Manual Transaxle.
  15. Install the engine under covers. Refer to Engine Cover Replacement in Frame and Underbody.
  16. Install the left front wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  17. Lower the vehicle.
  18. Connect the negative battery cable.
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