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Home >> Chevrolet >> 2004 >> Epica LS >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust >> Repair Instructions >> Catalytic Converter Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Connecting Pipe, Mounting Bracket And Nuts
    GM1252142Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Fit the catalytic converter onto the connecting pipe, raise the front exhaust pipe, and install the front exhaust pipe mounting bracket nuts and bracket.

    Tighten:  Tighten the connecting pipe mounting bracket nuts to 30 N.m (22 lb ft)  .

  2. Fig 2: View Of Flex Pipe And Retaining Nuts
    GM1252123Courtesy of GENERAL MOTORS CORP.
  3. Install the catalytic converter lower flange nuts.

    Tighten:  Tighten the catalytic converter-to-connecting pipe nuts to 40 N.m (30 lb ft)  .

  4. Fig 3: View Of Auxiliary Catalytic Converter Upper Flange Nuts
    GM1252162Courtesy of GENERAL MOTORS CORP.
  5. Install the splash guard. Refer to Engine Cover Replacement in Frame and Underbody.
  6. Lower the vehicle.
  7. Install the catalytic converter upper flange bolts.

    Tighten:  Tighten the catalytic converter-to-exhaust manifold nuts to 40 N.m (30 lb ft)  .

  8. Fig 4: View Of Exhaust Manifold Heat Shield
    GM1252124Courtesy of GENERAL MOTORS CORP.
  9. Install the exhaust manifold heat shield and heat shield bolts.

    Tighten:  Tighten the exhaust manifold heat shield bolts to 3 N.m (27 lb ft)  .

  10. Fig 5: View Of Spark Plug Cover And Bolts
    GM1252135Courtesy of GENERAL MOTORS CORP.
  11. Install the exhaust cover mounting bolts and the engine cover.
  12. Connect the negative battery cable.