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Home >> Chevrolet >> 2004 >> Classic >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Surge Tank Replacement >> Installation Procedure

Installation Procedure

  1. Install the surge tank.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the surge tank mounting bolt.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

    3. Fig 1: Identifying Radiator Vent & Outlet Hoses
    GM1195908Courtesy of GENERAL MOTORS CORP.

  3. Install the radiator vent hose to the surge tank.

  4. Use the J 38185  in order to reposition the radiator vent hose clamp (3) to the surge tank. See Special Tools and Equipment .
  5. Install the engine vent hose to the surge tank.
  6. Use the J 38185  in order to reposition the engine vent hose clamp (4) to the surge tank. See Special Tools and Equipment .
  7. Install the surge tank outlet hose to the surge tank.
  8. Use the J 38185  in order to reposition the surge tank outlet hose clamp (2) to the surge tank. See Special Tools and Equipment .
    9. Fig 2: Identifying Low Coolant Sensor Electrical Harness
    GM499132Courtesy of GENERAL MOTORS CORP.
  9. Install the low coolant sensor electrical connector to the retainer.
  10. Connect the low coolant electrical connector.
  11. Fill the cooling system at the radiator surge tank. Refer to Draining and Filling Cooling System .
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