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Home >> Chevrolet >> 2004 >> Chevy Express G3500, Van Cargo Extended, 6.0 U >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Battery Positive Cable Replacement >> Removal Procedure

Removal Procedure

    Fig 1: Moving Coolant Recovery Reservoir Or Surge Tank
    GM71685Courtesy of GENERAL MOTORS CORP.
  1. Remove the bolt retaining the coolant recovery reservoir or surge tank.
  2. Move the coolant recovery reservoir or the surge tank aside.
    3. CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  3. Disconnect the battery negative cable from the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure .
    4. Fig 2: Disconnected Battery Positive Cable From Battery
    GM1202780Courtesy of GENERAL MOTORS CORP.
  4. Disconnect the battery positive cable from the battery.
  5. If equipped with the 4.8L, 5.3L or 6.0L engine, disconnect the positive lead to the junction block.
  6. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
    7. Fig 3: Disconnected Positive Lead To Starter Solenoid
    GM1202783Courtesy of GENERAL MOTORS CORP.
  7. Disconnect the positive lead to the starter solenoid.
  8. Lower the vehicle.
    9. Fig 4: Disconnected Positive Lead To Generator
    GM1202784Courtesy of GENERAL MOTORS CORP.
  9. Disconnect the positive lead to the generator.
  10. Remove the cable from the vehicle. Note the location of the retaining clips.
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