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Home >> Chevrolet >> 2004 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 48 (Disc Brake System) >> Repair Instructions >> Brake Caliper Bracket Replacement - Front >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Safari and 2004 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the brake caliper bracket (1).
  2. Perform the following procedure before installing the brake caliper bracket mounting bolts.
    • Remove all traces of the original adhesive patch.
    • Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry.
    • Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488).
    Fig 1: Brake Caliper Bracket Mounting & Bolts
    GM794150Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the caliper bracket mounting bolts (2).

    Tighten:  Tighten the brake caliper bracket to knuckle bolt to 175 N.m (121 lb ft).

  4. Install the anti-rattle clips to the brake caliper bracket.
  5. Install the brake pads to the brake caliper bracket.
    • Install the inner pad-1 wear indicator.
    • Install the inner pad-2 wear indicators.
    Fig 2: View Of Disc Brake Pads & Brake Caliper Mounting Bracket
    GM369668Courtesy of GENERAL MOTORS CORP.
  6. Slide the brake pads in until they contact the rotor.
  7. Install the brake caliper. Refer to Brake Caliper Replacement - Front .
  8. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  9. Lower the vehicle.
  10. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  11. Slowly release the brake pedal.
  12. Wait 15 seconds, then repeat steps 10-11 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads.