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Home >> Chevrolet >> 2004 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case - NVG 136-NP4 >> Repair Instructions >> Transfer Case Motor/Encoder Replacement >> Installation Procedure

Installation Procedure

IMPORTANT: If the motor/encoder is going to be replaced, DO NOT use the old gasket. Use the gasket that comes with the motor/encoder.
  1. Install the motor/encoder gasket.
    Fig 1: Identifying Motor/Encoder Gasket
    GM648015Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Ensure the motor/encoder aligns with the detent on the transfer case.
  2. Install the motor/encoder assembly.
    Fig 2: View Of Motor/Encoder Assembly
    GM651492Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
    IMPORTANT: Before installing the motor/encoder mounting bolts, make sure that the motor/encoder is flat against the transfer case.
  3. Install the motor/encoder mounting bolts.

    Tighten:  Tighten the motor/encoder mounting bolts to 20 N.m (15 lb ft).

    Fig 3: Locating Motor/Encoder Mounting Bolts
    GM648008Courtesy of GENERAL MOTORS CORP.
  4. Install the motor/encoder electrical connector.
    Fig 4: Identifying Motor/Encoder Electrical Connector
    GM648014Courtesy of GENERAL MOTORS CORP.
  5. Install the engine brace.
    Fig 5: Locating Engine Brace Mounting Bolt
    GM648043Courtesy of GENERAL MOTORS CORP.
  6. Install the engine brace mounting bolts.

    Tighten:  Tighten the engine brace mounting bolts to 50 N.m (37 lb ft).

  7. Install the front propeller shaft. Refer to Propeller Shaft Replacement - Front in Propeller Shaft.
  8. Lower the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.