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Home >> Chevrolet >> 2004 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case - NVG 136-NP4 >> Repair Instructions >> Transfer Case Fluid Replacement >> Installation Procedure

Installation Procedure

NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  1. Install the transfer case drain plug.

    Tighten:  Tighten the transfer case drain plug to 20 N.m (15 lb ft)

    Fig 1: View Of Transfer Case Fill Plug
    GM660281Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: When filling the transfer case with the approved fluid level, the transfer case fluid should be level with treads for the fill hole.
  2. Fill the transfer case with the proper amount and type of transfer case fluid. Refer to Capacities - Approximate Fluid .
    Fig 2: View Of Transfer Case Drain Plug
    GM660282Courtesy of GENERAL MOTORS CORP.
  3. Install the transfer case fill plug.

    Tighten:  Tighten the transfer case fill plug to 20 N.m (15 lb ft).

  4. Install the transfer case shield. Refer to Transfer Case Shield Replacement .
  5. Lower the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.