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Home >> Chevrolet >> 2004 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Steering >> Steering Linkage (Non-Rack & Pinion) >> Repair Instructions >> Relay Rod Replacement (AWD) >> Installation Procedure

Installation Procedure

NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  1. Use the J 29193  in order to install the relay rod to the idler arm ball studs.

    Ensure that the seal is on the stud.

    Tighten:  Tighten the J 29193  54 N.m (40 lb ft) in order to seat the tapers.

    Fig 1: Seating The Idler Arm Tapers
    GM689037Courtesy of GENERAL MOTORS CORP.
  2. Remove the J 29193  .
  3. Install the new prevailing torque nut (4) to the idler arm (1) ball studs.

    Tighten:  Tighten the prevailing torque nut to 47 N.m (35 lb ft).

    Fig 2: Steering Linkage Components (AWD)
    GM375578Courtesy of GENERAL MOTORS CORP.
  4. Use the J 29193  in order to install the relay rod to the connecting rod ball stud.

    Ensure that the seal is on the stud.

    Tighten:  Tighten the J 29193  to 54 N.m (40 lb ft) in order to seat the tapers.

  5. Remove the J 29193  .
  6. Install the new prevailing torque nut (4) to the connecting rod (5) ball stud.

    Tighten:  Tighten the prevailing torque nut to 47 N.m (35 lb ft).

  7. Use the J 29193  in order to install the inner tie rod (5) to the relay rod (7).

    Ensure that the seal is on the stud.

    Tighten:  Tighten the J 29193  to 54 N.m (40 lb ft) in order to seat the tapers.

    Fig 3: Identifying Tie Rod Components (AWD)
    GM375563Courtesy of GENERAL MOTORS CORP.
  8. Remove the J 29193  .
  9. Install the new prevailing torque nut (8) to the inner tie rod (5).

    Tighten:  Tighten the prevailing torque nut to 47 N.m (35 lb ft).

  10. Lower the vehicle.
  11. Adjust the toe-in. Refer to Front Toe Adjustment in Wheel Alignment.