LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2003 >> Venture Base, Van Cargo Extended >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Window Replacement - Lift Gate >> Removal Procedure

Removal Procedure

CAUTION: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.

Important:  Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim.

  1. Open the liftgate.
  2. Remove the liftgate trim panel. Refer to BODY REAR END  in Body Rear End.
  3. Remove the rear wiper motor. Refer to WIPER MOTOR REPLACEMENT - REAR  in Wipers/Washer Systems.
  4. Disconnect the rear window defogger connector.
    CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  5. Cover to protect the following parts from broken glass:
    1. Upper dash pad
    2. Defroster outlets and A/C outlets
    3. Seats and carpeting
    CAUTION: Refer to GLASS & SHEET METAL HANDLING CAUTION in Cautions and Notices.

    Important:  Keep the cutting edge of the tool against the window.

  6. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032  or equivalent in order to remove the window.
  7. With the aid of an assistant, use the suction cups in order to lift the liftgate window (2) from the opening.
    Fig 1: Lifting Liftgate Window From Opening
    G01533160Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals