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Fuel Tank: Installation

  1. Raise the fuel tank with a hydraulic jack to within approximately 12" of the vehicle underbody. Connect the electrical connector to the fuel tank sender assembly. Connect the electrical connector to the fuel tank pressure sensor. Connect the fuel tank vapor hose to the fuel tank.
  2. Raise the fuel tank all the way to the vehicle chassis. Secure the fuel tank to the vehicle chassis with the 2 straps and the 4 bolts. Tighten the strap bolts to specification. See TORQUE SPECIFICATIONS .
  3. Install the fuel tank shield to the vehicle chassis. Secure the fuel tank shield to the vehicle chassis with the 4 bolts. Tighten the bolts to specification. Connect the fuel vapor hose to the fuel vapor pipe. Connect the fuel return hose to the fuel return pipe.
  4. Install the fuel filler hose to the fuel tank. Connect the vapor hose from the EVAP canister to the fuel tank. Connect the vapor hose from the EVAP canister air filter to the fuel tank. Connect the fuel feed inlet hose to the fuel filter.
  5. Lower the vehicle. Refill the fuel tank. Inspect for fuel leaks. Connect the negative battery cable. Start the engine. Inspect for fuel leaks.
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