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Home >> Chevrolet >> 2003 >> Malibu Base >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust Crossover Pipe Replacement >> Installation Procedure

Installation Procedure

  1. Install the exhaust crossover pipe.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the exhaust crossover pipe bolts.

    Tighten 

    Tighten the exhaust crossover pipe bolts to 25 N.m (18 lb ft).

    Fig 1: Installing Exhaust Crossover Pipe
    G01514985Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust crossover pipe heat shield.
  4. Install the exhaust crossover pipe heat shield bolts.

    Tighten 

    Tighten the exhaust crossover pipe heat shield bolts to 10 N.m (89 lb in).

  5. Install thermostat by-pass pipe assembly. Refer to THERMOSTAT BYPASS PIPES REPLACEMENT in Engine Cooling.
  6. Install the air cleaner assembly.
  7. Inspect for exhaust leaks.
    Fig 2: Installing Exhaust Crossover Pipe Heat Shield & Bolts
    G01514986Courtesy of GENERAL MOTORS CORP.
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