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Home >> Chevrolet >> 2003 >> Malibu Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Rearview Mirror Replacement >> Removal Procedure

Removal Procedure

  1. Loosen the screw in the center of the rearview mirror support.
  2. Disconnect the electrical connector, if equipped.
  3. Slide the rearview mirror from the rearview mirror support.
  4. Remove the lens and reading lamp bulbs, if equipped.
    Fig 1: Sliding Rearview Mirror From Rearview Mirror Support
    G01620409Courtesy of GENERAL MOTORS CORP.


Important: 

Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim of the window.

  1. Remove the windshield wiper arms. Refer to WIPER ARM REPLACEMENT in Wipers/Washer Systems.
  2. Remove the antenna, if equipped.
  3. Open the hood.
  4. Remove the air inlet grille. Refer to AIR INLET GRILLE PANEL REPLACEMENT in Body Front End.
  5. Remove the inside rearview mirror. Refer to REARVIEW MIRROR REPLACEMENT  .
    CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  6. Cover to protect the following parts from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
    CAUTION: Refer to GLASS & SHEET METAL HANDLING CAUTION in Cautions and Notices.

    Important: 

    The windshield upper reveal molding fills the cavities between the body and windshield and cannot be reused if stretched or damaged.

  7. Remove the windshield upper reveal molding.
  8. Grasp the corner of the windshield upper reveal molding (1) by hand and slowly pull the reveal molding away from the windshield.

    If the window upper reveal molding will not release, use a utility knife in order to cut around the window in order to remove the window upper reveal molding.

    Fig 1: Removing Windshield Upper Reveal Molding
    G01620415Courtesy of GENERAL MOTORS CORP.
  9. Remove the lower windshield supports (1) from the cowl panel, if equipped.
    Fig 2: Removing Lower Windshield Supports From Cowl Panel
    G01620416Courtesy of GENERAL MOTORS CORP.

    Important: 

    Keep the cutting edge of the tool against the window.

  10. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032  or equivalent in order to remove the window.
      Fig 3: Using J 24402-A To Remove Window
      G01620417Courtesy of GENERAL MOTORS CORP.
  11. Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.
    Fig 4: Removing Bottom Of Window From Urethane Adhesive Using Long Utility Knife
    G01620418Courtesy of GENERAL MOTORS CORP.
  12. Remove the windshield (1) from the vehicle with the aid of an assistant (2).
    Fig 5: Removing Windshield From Vehicle
    G01620419Courtesy of GENERAL MOTORS CORP.