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Home >> Chevrolet >> 2003 >> Chevy Express H2500 >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Rear Window Replacement >> Removal Procedure

Removal Procedure

WARNING: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.

Important:  Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Remove the rear door trim panels in order to gain access the rear window. Refer to TRIM PANEL REPLACEMENT - REAR DOOR - LEFT and TRIM PANEL REPLACEMENT - REAR DOOR - RIGHT .
    WARNING: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  2. Cover to protect the following parts from broken glass:
    • The upper dash pad.
    • The defroster outlets and A/C outlets
    • The seats and carpeting.
  3. Keep the cutting edge of the tool against the window. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A  , J 39032  or equivalent in order to remove the window.
    Fig 1: Removing Window Using J 24402-A
    G02422856Courtesy of GENERAL MOTORS CORP.
  4. With an assistant, use the suction cups in order to lift the rear window from the opening.
    Fig 2: Lifting Rear Window From Opening
    G02422857Courtesy of GENERAL MOTORS CORP.