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Home >> Chevrolet >> 2003 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Steering >> Steering Linkage (Non-Rack & Pinion) >> Repair Instructions >> Relay Rod Replacement (RWD) >> Installation Procedure

Installation Procedure

NOTE:
  1. Use the J 29193  in order to install the relay rod to the idler arm ball suds.

    Ensure that the seal is on the stud.

    Tighten 

    Tighten the J 29193  to 54 N.m (40 lb ft) in order to seat the tapers.

  2. Remove the J 29193 
    Fig 1: Installing Relay Rod To Idler Arm Ball Suds
    G01646002Courtesy of GENERAL MOTORS CORP.
  3. Install the new prevailing torque nut (5) to the idler arm (1) ball studs.

    Tighten 

    Tighten the Prevailing torque nut to 47 N.m (35 lb ft).

  4. Use the J 29193  in order to install the relay rod to the connecting rod ball stud.

    Ensure that the seal is on the stud.

    Tighten 

    Tighten the J 29193  to N.m (40 lb ft) in order to seat the tapers.

  5. Remove the J 29193 
    Fig 2: Installing New Prevailing Torque Nut To Idler Arm Ball Studs
    G01646003Courtesy of GENERAL MOTORS CORP.
  6. Install the new prevailing torque nut (5) to the connecting rod (1) ball stud.

    Tighten 

    Tighten the Prevailing torque nut to 47 N.m (35 lb ft).

    Fig 3: Installing New Prevailing Torque Nut To Connecting Rod Ball Stud
    G01646004Courtesy of GENERAL MOTORS CORP.
  7. Use the J 29193  in order to install the inner tie rod (5) to the relay rod (8).

    Ensure that the seal is on the stud.

    Tighten 

    Tighten the J 29193  to 54 N.m (40 lb ft) order to seat the tapers.

  8. Remove the J 29193 
  9. Install the new prevailing torque nut (7) to the inner tie rod (5).

    Tighten 

    Tighten the prevailing torque nut to 47 N.m (35 lb ft).

  10. Lower the vehicle.
  11. Adjust the toe-in. Refer to FRONT TOE ADJUSTMENT in Wheel Alignment.
    Fig 4: Installing Inner Tie Rod To Relay Rod
    G01646005Courtesy of GENERAL MOTORS CORP.