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Home >> Chevrolet >> 2003 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Window Replacement - Swing Out >> Installation Procedure

Installation Procedure

  1. Install the bearings to the window.
  2. Install the bushings to the window.
  3. Install the nuts to the window.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the screws to the bearing.

    Tighten 

    Tighten the screws to the bearing to 2 N.m (27 lb in).

  5. Install the latches to the window.
    Fig 1: Swing Out Window Latches
    G01566767Courtesy of GENERAL MOTORS CORP.
  6. Use J 34946  in order to install the pins.
    Fig 2: Swing Out Window Pins
    G01566768Courtesy of GENERAL MOTORS CORP.
  7. Install the window to the opening with the aid of an assistant.
  8. Install the hinge nuts to the stationary window.
  9. Install the bushings to the stationary window.
  10. Install the retainers to the stationary window.
  11. Install the hinge screws to the stationary window.

    Tighten 

    Tighten the stationary window hinge screws to 1.6 N.m (1.4 lb in).

  12. Install the stationary window latch screws.

    Tighten 

    Tighten the stationary window latch screws to 3.5 N.m (1.6 lb in).

    Fig 3: Swing Out Window Hinge Screws
    G01566769Courtesy of GENERAL MOTORS CORP.
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