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Home >> Chevrolet >> 2002 >> Tracker 2D Utility, RWD, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1431 (Engine Cooling System) >> Repair Instructions >> Radiator Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Tracker. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Do not damage the radiator on the fan during installation.
  1. Install the radiator and secure with 1 bolt on each side of the radiator.
    Fig 1: Radiator
    G01470705Courtesy of GENERAL MOTORS CORP.
  2. Install the 2 upper radiator shroud clips.
  3. Install the upper radiator hose.
  4. Install the radiator overflow hose.
  5. Raise and properly support the vehicle. Refer to LIFTING & JACKING VEHICLE in General Information.
  6. Install the lower radiator hose.
    Fig 2: Radiator Hoses
    G01470706Courtesy of GENERAL MOTORS CORP.
  7. Install the transmission oil cooler lines (1) to the bottom of the radiator (automatic transmission only).

    Install the 2 lower radiator shroud clips.

    Fig 3: Installing Transmission Oil Cooler Lines To Bottom Of Radiator
    G01470707Courtesy of GENERAL MOTORS CORP.
  8. Lower the vehicle.
  9. Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM 
  10. Connect the negative battery cable.
  11. Run the engine and inspect for the following:
    • Coolant leaks
    • Correct cooling level
    • Automatic transmission fluid leaks
    • Correct automatic transmission fluid level
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