LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Tracker 2D Utility, 4WD, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Muffler Replacement >> Installation Procedure

Installation Procedure

Important:  When installing a new exhaust system component, always use new gaskets and seals.

  1. Install the resonator/muffler/tail pipe assembly to the vehicle.
  2. Support the resonator/muffler/tail pipe assembly with hangers.
  3. Attach the resonator/muffler/tail pipe assembly (7) with a new gasket to the catalytic converter assembly (5).
  4. Fig 1: Attaching Resonator/Muffler/Tail Pipe Assembly
    G01795529Courtesy of GENERAL MOTORS CORP.
  5. Secure the resonator/muffler/tail pipe assembly with two nuts. Do not fully tighten the nuts.
    NOTE: Refer to FASTENER NOTICE .
  6. Align all system components before tightening the fasteners, in order to prevent noise or vibrations.

    Tighten 

    Tighten the catalytic converter to resonator/muffler/tail pipe assembly bolts to 50 N.m (37 lb ft).

  7. Lower the vehicle.