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Home >> Chevrolet >> 2002 >> Malibu LS >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust Crossover Pipe Replacement >> Installation Procedure

Installation Procedure

  1. Install the exhaust crossover pipe.
    CAUTION: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the exhaust crossover pipe bolts.

    Tighten 

    Tighten the exhaust crossover pipe bolts to 25 N.m (18 lb ft).

    Fig 1: Installing Exhaust Crossover Pipe
    G01820731Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust crossover pipe heat shield.
  4. Install the exhaust crossover pipe heat shield bolts.

    Tighten 

    Tighten the exhaust crossover pipe heat shield bolts to 10 N.m (89 lb in).

    5. Fig 2: Installing Exhaust Crossover Pipe Heat Shield
    G01820732Courtesy of GENERAL MOTORS CORP.
  5. Install thermostat by-pass pipe assembly. Refer to THERMOSTAT BYPASS PIPES REPLACEMENT in Engine Cooling.
  6. Install the air cleaner assembly.
  7. Inspect for exhaust leaks.
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