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Home >> Chevrolet >> 2002 >> Impala LS >> Repair and Diagnosis >> External Pages >> Different car >> Section 546 (Engine Cooling System) >> Repair Instructions >> Radiator Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Monte Carlo and 2003 Chevrolet Impala. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Before servicing any electrical component, the ignition key must be in the OFF or LOCK position and all electrical loads must be OFF, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury and/or damage to the vehicle or its components.
  1. Remove the battery. Refer to Battery Replacement in Engine Electrical.
  2. Remove the upper diagonal brace from the right front fender. Refer to Brace Replacement - Front Fender Upper Diagonal in Body Front End.
  3. Fig 1: Cooling Fan Shroud, Radiator Upper Support Brackets & Bolts
    GM788409Courtesy of GENERAL MOTORS CORP.
  4. Drain the cooling system. Refer to Draining and Filling Cooling System .
  5. Remove the cooling fan and shroud. Refer to Cooling Fan and Shroud Replacement .
  6. Remove the lower air deflector. Refer to Radiator Air Baffle and Deflector Replacement - Lower .
  7. Fig 2: Removing/Installing Radiator Hoses To/From Radiator
    GM455227Courtesy of GENERAL MOTORS CORP.
  8. Use J 38185  to remove the outlet hose clamp from the radiator. See Special Tools .
  9. Remove the outlet hose from the radiator.
  10. Remove the coolant reservoir hose from the radiator overflow neck.
  11. Fig 3: Transaxle Oil Cooler Pipes
    GM161040Courtesy of GENERAL MOTORS CORP.
  12. Disconnect the transaxle oil cooler pipes from the radiator.
  13. Pull the plastic cap back from the quick connect fitting and down along the transaxle oil cooler line.
  14. Fig 4: Bent Tip Screwdriver
    GM104737Courtesy of GENERAL MOTORS CORP.
  15. Using a bent-tip screwdriver, pull on one of the open ends of the retaining ring in order to rotate the retaining ring around the quick connect fitting until the retaining ring is out of position and can be completely removed.
  16. Fig 5: Removing Retaining Ring For The Quick Connect Fitting
    GM104739Courtesy of GENERAL MOTORS CORP.
  17. Remove and discard the old retaining ring from the quick connect fitting.
  18. Fig 6: Cooler Line & Quick Connect Fitting
    GM104740Courtesy of GENERAL MOTORS CORP.
  19. Pull the transaxle oil cooler pipe straight out from the quick connect fitting.
  20. Lower the vehicle.
  21. Remove the radiator.