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Home >> Chevrolet >> 2002 >> Chevy Express G2500, Van Passenger Extended, 6.5 F >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Remote Power Steering Fluid Reservoir Replacement >> Installation Procedure

Installation Procedure

CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  1. Install the reservoir (3) to the vehicle.

    Tighten 

    Tighten the reservoir retaining nuts to 7 N.m (62 in lbs).

    Fig 1: Installing Reservoir To Vehicle
    G01687660Courtesy of GENERAL MOTORS CORP.
  2. For vehicles with hydroboost, install the hose to the vehicle.
  3. Install the clamps retaining the reservoir inlet hose (3) to the hydraulic brake booster (2).
    Fig 2: Installing Clamps Retaining Reservoir Inlet Hose To Hydraulic Brake Booster
    G01687661Courtesy of GENERAL MOTORS CORP.
  4. Connect the hose (3) to the reservoir (1).
  5. Connect the hose to the steering pump (2).
  6. Fill the reservoir with fluid. Refer to Checking and Adding Power Steering Fluid .
  7. Bleed the power steering system. Refer to Bleeding the Power Steering System .
    Fig 3: Connecting Hose To Reservoir & Steering Pump
    G01687662Courtesy of GENERAL MOTORS CORP.
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