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Home >> Chevrolet >> 2002 >> Chevy Express G2500, Van Cargo Extended, 6.5 F >> Repair and Diagnosis >> Steering >> Steering Linkage (Non-Rack & Pinion) >> Repair Instructions >> Relay Rod Replacement >> Installation Procedure

Installation Procedure

  1. Install the relay rod (4) to the idler arm (1,6).
    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants or corrosion inhibitors on fasteners of fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  2. Install the connecting rod to the relay rod. Ensure that the seal is on the stud.

    Tighten 

    Tighten the J 29193  , or the J 29194  to 54 N.m (40 lb ft) in order to seat the tapers.

  3. Remove the tool.
  4. Install the retaining nuts to the idler arms and the connecting rod. Use new torque prevailing nuts.

    Tighten 

    Tighten the nuts to 47 N.m (35 lb ft).

  5. Install the inner tie rod to the relay rod. Refer to Tie Rod Replacement .
  6. Remove the safety stands.
  7. Lower the vehicle.
    Fig 1: Installing Relay Rod To Idler Arm
    G01687829Courtesy of GENERAL MOTORS CORP.
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