Specifications Index
CAVALIER & SUNFIRE SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Axle Nut/Hub Nut | 148 Ft. Lbs. (200 N.m) | ||
| Battery | BATTERY SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | RR, LF, LR & RF | ||
| Disc Brakes | DISC BRAKE SPECIFICATIONS | ||
| Drum Brakes | DRUM BRAKE SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Charging | |||
| Generator | SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | BELT ADJUSTMENT | ||
| Belt Routing | |||
| 2.2L | BELT ROUTING | ||
| 2.4L | BELT ROUTING | ||
| Engine Cooling | |||
| General Service Specifications | COOLING SYSTEM SPECIFICATIONS | ||
| Radiator Cap Pressure | 15 psi or specification stamped on cap. | ||
| Thermostat R & I | N/A | ||
| Water Pump R & I | 2.2L WATER PUMP REMOVAL 2.4L WATER PUMP -- REMOVAL |
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| Engine Mechanical | |||
| 2.2L | |||
| Compression | ENGINE COMPRESSION | ||
| Oil Pressure | 2.2L (L61) 50-60 psi (344.75-551.38 kPa at 1000 RPM 2.2L (LN2 & L43) 56 psi (348 kPa) min at 150 degrees F (65 degrees C) at 3000 RPM |
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| Overhaul | 2.2L (L61) ENGINE MECHANICAL SPECIFICATIONS 2.2L (LN2 & L43) ENGINE MECHANICAL SPECIFICATIONS |
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| Torque | 2.2L (L61) FASTENER TIGHTENING SPECIFICATIONS 2.2L (LN2 & L43) FASTENER TIGHTENING SPECIFICATIONS |
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| 2.4L | |||
| Compression | ENGINE COMPRESSION | ||
| Oil Pressure | 2.4L 10 psi (69 kPa) min at 900 RPM and 30 psi (207 kPa) min at 3000 RPM | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | 2.2L (L61) First Pass 39 Ft. Lbs. (53 N.m) Final Pass 25 degrees 2.2L (LN2 & L43) 55 Ft. Lbs, (75 N.m) 2.4L First Pass 22 Ft. Lbs. (30 N.m) Final Pass 45 degrees |
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| Fuel System | |||
| Pressure Specification | FUEL PUMP | ||
| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE TEST (EXCEPT AURORA & SATURN) | ||
| Ignition | |||
| Firing Order & Cylinder Identification | See FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | HIGH TENSION WIRE RESISTANCE | ||
| Ignition Wires (Routing) | NA | ||
| Spark Plug | |||
| 2.2L | |||
| Type | AC Vehicles identified with 8th VIN character "F", use spark plug No. 41-981. Vehicles identified with 8th VIN character "4", use spark plug No. 41-928. | ||
| Gap | On vehicles identified with 8th VIN character "F", gap is .042" (1.07 mm). On vehicles identified with 8th VIN character "4", gap is .040" (1.02 mm). | ||
| Torque | On vehicles identified with 8th VIN character "F", torque is 15 Ft. Lbs. (20 N.m). On vehicles identified with 8th VIN character "4", torque is 13 Ft. Lbs. (18 N.m). | ||
| 2.4L | |||
| Type | AC 41-963 | ||
| Gap | .050 In. (1.27 mm) | ||
| Torque | 13 Ft. Lbs. (18 N.m) | ||
| Starting | |||
| Starter | N/A | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 100 Ft. Lbs. (136 N.m) | ||