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Home >> Chevrolet >> 2002 >> C3500 HD 6.5 F, Standard >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust >> Repair Instructions >> Muffler Replacement >> Installation Procedure

Installation Procedure

  1. With the aid of an assistant, slide the muffler forward in order to install the muffler to the catalytic converter.
  2. Install the exhaust muffler hanger brackets to the exhaust hanger insulators.
    Fig 1: Installing Exhaust Muffler Hanger Brackets
    G01599403Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  3. If equipped with a 6.5L engine, Install a NEW U-bolt clamp.

    Tighten 

    Tighten the U-bolt clamp to 42 N.m (31 lb ft).

    Fig 2: Installing U-Bolt Clamp
    G01599404Courtesy of GENERAL MOTORS CORP.
  4. If equipped with a 8.1L engine, install the exhaust muffler nuts.

    Tighten 

    Tighten the exhaust muffler nuts to 64 N.m (47 lb ft).

  5. Lower the vehicle.
    Fig 3: Installing Exhaust Muffler Nuts
    G01599405Courtesy of GENERAL MOTORS CORP.