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Home >> Chevrolet >> 2002 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Muffler Replacement >> Removal Procedure

Removal Procedure

An accumulation of dirt and corrosion may make removing exhaust components difficult. Applying a penetrating oil on the threads of the bolts may assist in the removal of these components.

  1. Raise the vehicle.
  2. Support the muffler assembly.
  3. Remove the 3 nuts connecting the muffler assembly to the catalytic converter assembly.
  4. To aid in the removal of the muffler assembly, lubricate the rubber hangers with rubber lubricant GM P/N 12345884. Remove the muffler assembly from the front hanger.
    Fig 1: Rubber Hangers
    G02503807Courtesy of GENERAL MOTORS CORP.
  5. Remove muffler assembly from the rear hanger.
    Fig 2: Muffler Assembly
    G02503808Courtesy of GENERAL MOTORS CORP.
  6. Remove the muffler assembly from the tailpipe hanger.
  7. Remove the muffler assembly from the vehicle.