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Home >> Chevrolet >> 2002 >> Astro Van Cargo, AWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Window Replacement - Lift Gate >> Removal Procedure

Removal Procedure

CAUTION: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.

Important:  Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Disconnect the washer hose from the liftgate.
    Fig 1: Disconnecting Washer Hose From Liftgate
    G02506548Courtesy of GENERAL MOTORS CORP.
  2. Remove the back window wiper arm from the liftgate. Refer to WIPER ARM REPLACEMENT - REAR .
  3. Open liftgate window.
  4. Remove the liftgate window garnish molding. Refer to GARNISH MOLDING REPLACEMENT - REAR UPPER .
  5. Disconnect the electrical connector from the rear window defogger on the liftgate window.
    CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  6. Cover to protect the following parts from broken glass:
    1. 6.1. Upper dash pad
    2. 6.2. Defroster outlets and A/C outlets
    3. 6.3. Seats and carpeting
  7. Using a sharp utility knife, make a preliminary cut around the perimeter of the quarter window.
    Fig 2: Making Preliminary Cut Around Perimeter Of Quarter Window
    G02506549Courtesy of GENERAL MOTORS CORP.

    Important:  Keep the cutting edge of the tool against the window.

  8. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032  or equivalent in order to remove the window. See Special Tools and Equipment  .
    Fig 3: Removing Liftgate Window
    G02506550Courtesy of GENERAL MOTORS CORP.
  9. With the aid of an assistant, remove the liftgate window from the liftgate frame.
    Fig 4: Lifting Window From Vehicle.
    G02506551Courtesy of GENERAL MOTORS CORP.