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Installation Procedure

WARNING: This page is about a different car, the 1999 GMC Sierra and 1999 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Condenser View
    GM362998Courtesy of GENERAL MOTORS CORP.
  1. Install the condenser.
  2. Install the condenser mounting bolts.

    Tighten:  Tighten the bolts to 9 N.m (80 lb in)

  3. Install the power steering cooler to the radiator support brackets. Refer to Power Steering Cooler Replacement  in Power Steering.
  4. Install the hood latch support to upper radiator support bolts.

    Tighten:  Tighten the bolts to 9 N.m (80 lb in)

  5. Install the upper fan shroud.
  6. Fig 2: Removing Evaporator Tube From Condenser (W/O HP2)
    GM363033Courtesy of GENERAL MOTORS CORP.
  7. Install the evaporator pipe to the condenser. Refer to Evaporator Tube Replacement .
  8. Fig 3: View Of Discharge Hose At Condenser
    GM363062Courtesy of GENERAL MOTORS CORP.
  9. Install the refrigerant hose to the condenser. Refer to Compressor Hose Assembly Replacement (4.3L)  or Compressor Hose Assembly Replacement (4.8L, 5.3L, 6.0L) .
  10. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
  11. Install the grille.