Common Specs & Procedures
FORWARD CONTROL COMMON SPECS & PROCEDURES
| System | Specification/Procedure | |||
|---|---|---|---|---|
| Air Conditioning | ||||
| Service | A/C SYSTEM SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Axle Nut/Hub Nut | ||||
| 10 1/2" | 115 Ft. Lbs. (156 N.m) | |||
| 11" | 150 Ft. Lbs. (203 N.m) | |||
| Battery | ||||
| 4.3L | CAPACITIES | |||
| 5.0L | CAPACITIES | |||
| 5.7L | CAPACITIES | |||
| 6.5L | CAPACITIES | |||
| 7.4L | CAPACITIES | |||
| Brakes | ||||
| Bleeding Sequence | ||||
| Disc/Drum | BLEEDING BRAKE SYSTEM | |||
| Hydro-Boost System | BLEEDING HYDRO-BOOST SYSTEM | |||
| Disc Brakes | ||||
| Service Specifications | DISC BRAKE SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Drum Brakes | ||||
| Service Specifications | DRUM BRAKE SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Charging | ||||
| Generator | GENERATOR SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Drive Belts | ||||
| Adjustment | BELT ADJUSTMENT | |||
| Drive Belt Routing | SERPENTINE BELT ROUTING | |||
| Engine Cooling | ||||
| General Service Specifications | COOLING SYSTEM SPECIFICATIONS | |||
| Radiator Cap Pressure | 15 psi | |||
| Thermostat R & I | N/A | |||
| Water Pump R & I | ||||
| 4.3L | WATER PUMP | |||
| 5.7L | WATER PUMP | |||
| 6.5L V8 Turbo Diesel [VIN Y] | WATER PUMP | |||
| 6.5L V8 Non Turbo Diesel [VIN P] | WATER PUMP | |||
| 6.5L V8 Non-Turbo Diesel - [VIN Y] | WATER PUMP | |||
| 7.4L | WATER PUMP | |||
| Engine Mechanical | ||||
| 4.3L | ||||
| Compression | ENGINE COMPRESSION | |||
| Oil Pressure | OIL PRESSURE | |||
| Overhaul | ENGINE SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| 5.7L | ||||
| Compression | ENGINE COMPRESSION | |||
| Oil pressure | OIL PRESSURE | |||
| Overhaul | ENGINE SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| 6.5L TURBO DIESEL - VIN [F] | ||||
| Compression | ENGINE COMPRESSION | |||
| Oil pressure | Normal oil pressure is 40-45 psi (2.81-3.16 kg/cm2 ) at 2000 RPM. | |||
| Overhaul | ENGINE SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| 6.5L V8 DIESEL - VIN [P] | ||||
| Compression | ENGINE COMPRESSION | |||
| Oil pressure | Normal oil pressure is 40-45 psi (2.81-3.16 kg/cm2 ) at 2000 RPM. | |||
| Overhaul | ENGINE SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| 6.5 V8 Diesel - VIN [Y] | ||||
| Compression | ENGINE COMPRESSION | |||
| Oil pressure | Normal oil pressure is 40-45 psi (2.81-3.16 kg/cm2 ) at 2000 RPM. | |||
| Overhaul | ENGINE SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| 7.4L | ||||
| Compression | ENGINE COMPRESSION | |||
| Oil pressure | Oil Pressure | |||
| Overhaul | ENGINE SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | |||
| Flywheel/Flex Plate/Drive Plate Torque | ||||
| 4.3L, 5.7L | 74 Ft. Lbs. (100 N.m) | |||
| 6.5L, 7.4L | 66 Ft. Lbs. (90 N.m) | |||
| Fuel System | ||||
| Pressure Specification | ||||
| 4.3L | FUEL PUMP | |||
| 5.7L | FUEL PUMP | |||
| 6.5L | FUEL PUMP | |||
| 7.4L | FUEL PUMP | |||
| Fuel Pressure Test Procedure | ||||
| 4.3L | FUEL SYSTEM PRESSURE TEST | |||
| 5.7L | FUEL SYSTEM PRESSURE TEST | |||
| 6.5L | FUEL SYSTEM PRESSURE TEST | |||
| 7.4L | FUEL SYSTEM PRESSURE TEST | |||
| Fuel Filter Location | In fuel line ahead of injector system | |||
| Fuel Filter R & I | ||||
| 4.3L | IN-LINE FILTERIN-TANK FILTER | |||
| 5.7L | FUEL FILTER | |||
| 6.5L | FUEL MANAGER/FILTER ELEMENT | |||
| 7.4L | FUEL FILTER | |||
| Ignition | ||||
| Firing Order, Ignition Wire Routing & Cylinder Identification | ||||
| 4.3L | FIRING ORDER & TIMING MARKS | |||
| 5.7L | FIRING ORDER & TIMING MARKS | |||
| 6.5L | FIRING ORDER & TIMING MARKS | |||
| 7.4L | FIRING ORDER & TIMING MARKS | |||
| Ignition Wires (Resistance) | ||||
| 4.3L | HIGH TENSION WIRE RESISTANCE | |||
| 5.7L | HIGH TENSION WIRE RESISTANCE | |||
| 6.5L | HIGH TENSION WIRE RESISTANCE | |||
| 7.5L | HIGH TENSION WIRE RESISTANCE | |||
| Spark Plug | ||||
| 4.3L | SPARK PLUGS | |||
| 5.7L | SPARK PLUGS | |||
| 6.5L | N/A | |||
| 7.4L | SPARK PLUGS | |||
| Starting | ||||
| Starter | BENCH TESTING | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Wheel Alignment | ||||
| Adjustment Specifications | ALIGNMENT SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Wheel & Tire | ||||
| Wheel Lug Nut Torque | ||||
| 8-Stud Wheels | ||||
| With Single Rear Wheels | 120 Ft. Lbs. (163 N.m) | |||
| With Dual Rear Wheels | 140 Ft. Lbs. (190 N.m) | |||
| 10-Stud Wheels | ||||
| Step 1 | 140 Ft. Lbs. (190 N.m) | |||
| Step 2 | 175 Ft. Lbs. (237 N.m) | |||