EXPERTEC TSB (83-95)

WARNING: This page is about the Cavalier Base, 2D Coupe, 2.0 B, Automatic, which is a different variant/trim than selected.

Publication date: 1983-09-15
Reference number: 83-95

EXPERTEC TSB

TECHNICAL SERVICE BULLETIN

Reference Number(s): 83-95, Date of Issue: 09/15/83

HARD START, ROUGH IDLE,CODE 33 - EGR BIND IN WIDE OPEN

Model(s): 1983 Cavalier Equipped With 2.0l L4 Engine - Engine Code P

Bulletin No.: Chevrolet 83-95

Date: 09/15/1983

BULLETIN ILLUSTRATION LIST

Fig 1: Graphic

VEHICLES AFFECTED

This information applies to all 1983 Cavaliers equipped with engine driven vacuum pumps. This includes all early production vehicles and later built vehicles equipped with cruise control and having vehicle identification numbers with the last eight characters less than D7203160 or J202624. Vehicles built after these breakpoints were equipped with the same vacuum bleed valve which is a part of this bulletin.

CONDITION

Some complaints of hard starting, rough idle, black smoke, and/or intermittent check engine light accompanied by a Code 33 (map sensor) can be attributed to the EGR valve binding in the wide open position after engine shutdown.

DIAGNOSIS

To determine if the EGR valve and related systems are functioning properly, follow the attached diagnostic chart.

CORRECTION

If the EGR valve is closed with the key on and the engine off, the EGR valve is functioning properly. Install a vacuum bleed valve (P/N 14079541) and proceed to the map sensor diagnostics.
If the EGR valve fails to close with the key on and the vacuum signal line removed, replace the EGR valve and install a vacuum bleed valve (P/N 14079541).
If the EGR valve closes with the key on when the vacuum signal line is removed, inspect the EGR solenoid valve for proper function (refer to Chart 8 in the EFI Diagnostic Section of the Service Manual) and install a vacuum bleed valve (P/N 14079541). Use applicable labor operation.