Installation Procedure
- Knock Sensor (2) - Install
- Knock Sensor Bolt (1) - Install and tighten - Fastener Specifications
- Connect the knock sensor electrical connector.
Electrical Connector (1) - Connect
Intake Manifold Gasket (3) - Install NEW [4x]
- Crankcase Vent Passage Seal (4) - Install NEW
Intake Manifold (1) - Install
Intake Manifold Bolt (1) - Install and tighten [6x] - Fastener Specifications
Retainer (1) - Install
Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Install
- Retainer Spring (1) - Engage
Upper Intake Manifold Cover (1) - Install
Intake Manifold Cover Stud (2) - Install and tighten [3x] - Fastener Specifications
- Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
Evaporative Emission Canister Purge Pump (2) - Install
- Evaporative Emission Canister Purge Pump Bolt (1) - Install and tighten [3x] - Fastener Specifications
Oil Level Indicator Tube (2) - Install
- Oil Level Indicator Tube Bracket Bolt (1) - Install and tighten - Fastener Specifications
Engine Wiring Harness (4) - Reposition
- Retainer (3) - Install [4x]
- Electrical Connector (2) - Connect [2x]
- Engine Wiring Harness Bolt (1) - Install and tighten - Fastener Specifications
Throttle Body Electrical Connector (1) - Connect
Radiator Surge Tank Inlet Hose (3) - Reposition
- Retainer (2) - Install [3x]
- Evaporative Emission Canister Purge Tube (1) - Connect
Evaporative Emission Pipe (2) - Connect
- Fuel Feed Pipe (1) - Connect
Fuel Feed Pipe Bolt (1) @ Evaporative Emission Canister Purge Pump - Install and tighten - Fastener Specifications
- NOTE:
Ensure the intake manifold cover insulator retainers fully engage the intake manifold cover studs.
Intake Manifold Cover Insulator (1) - Install
Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
Push down on the front of the intake manifold cover (2).
- Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Install the oil fill cap.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Pressurize the fuel system and inspect for leaks.
- Perform the intake system learned values reset. Intake System Learned Values Reset
- Perform the throttle body idle air flow compensation reset. Throttle Body Idle Air Flow Compensation Reset
Refer to Fastener Caution