Installation Procedure
- Install the exhaust front pipe (2) into position.
- Install the exhaust front pipe right catalytic converter (5) to the right exhaust manifold (4) with a NEW seal (3.).
- Install the exhaust manifold studs and tighten to 10 N.m (89 lb in).
- Install the right catalytic converter fasteners (1) and tighten to 50 N.m (37 lb ft).
- Install the exhaust front pipe left catalytic converter (5) to the left exhaust manifold (4) with a NEW seal (3).
- Install the exhaust manifold studs (2) and tighten to 10 N.m (89 lb in).
- Install the left catalytic converter fasteners (1) and tighten to 50 N.m (37 lb ft).
- Install the exhaust front pipe (2) into the exhaust muffler and tighten the exhaust clamp (1) to 30 N.m (22 lb ft).
- Install the transmission support cross member. Refer to Transmission Support Crossmember Replacement (2WD)Transmission Support Crossmember Replacement (4WD) .
- Connect the heated oxygen sensor bank 1 sensor 1. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 .
- Connect the heated oxygen sensor bank 1 sensor 2. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 .
- Connect the heated oxygen sensor bank 2 sensor 1. Refer to Heated Oxygen Sensor Replacement - Bank 2 Sensor 1 .
- Connect the heated oxygen sensor bank 2 sensor 2. Refer to Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 .
- If equipped with 4WD, install the front axle propeller shaft (2) and tighten the U-joint yoke retainer bolts (1) to 25 N.m (18 lb ft). Refer to Front Axle Propeller Shaft Replacement (NQH)Front Axle Propeller Shaft Replacement (Heavy Duty) .
- Start the engine and check for exhaust leaks.
CAUTION:
Refer to Fastener Caution .