Installation Procedure
- Install a NEW fuel tank module seal (3).
- Grasp the fuel transfer hose from inside the fuel tank.
- Partially install the primary fuel tank module and connect the fuel transfer hose (2).
- Press the primary fuel tank module downward, aligning the module to the encapsulated ring.
- Position the cam lock ring (3) to the fuel tank.
- Use the J 45722 fuel sender lock ring wrench (2) and a long breaker-bar (1) to install the fuel tank module lock ring (3), by turning clockwise, until fully seated.
- Connect the electrical connector (1) and the fuel feed line (2).
- Install the wire harness to the retainer on the fuel tank.
- Connect the fuel feed line quick connect fitting to the primary fuel tank module. Refer to Plastic Collar Quick Connect Fitting Service .
- Install the fuel feed line to the retainer on the fuel tank.
- Install the fuel tank. Refer to Fuel Tank Replacement .
Fig 1: Identifying Primary Fuel Tank Module, Fuel Transfer Hose Quick Connect Fitting And Fuel Tank Module Seal
NOTE:
Always replace the fuel tank module seal when installing the fuel tank module assembly. Replace the lock ring if necessary. DO NOT apply any type of lubrication in the seal groove.
NOTE:
Ensure the lock ring is installed with the correct side facing upward. A correctly installed lock ring will only turn in a clockwise direction.
NOTE:
DO NOT use impact tools. Significant force will be required to install the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.