Removal Procedure
CAUTION:
Refer to Exhaust Service Caution
in Cautions and Notices.
CAUTION:
Refer to Protective Goggles and Glove Caution
in Cautions and Notices.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Remove the heated oxygen sensors from the exhaust pipes. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 and Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 in Engine Controls - 4.6L.
- Remove the 2 bolts securing the floor panel tunnel brace to the floor panel.
- Remove the floor panel tunnel brace from the floor panel.
- Suitably support the exhaust system.
- Remove the nuts securing the exhaust pipes to the exhaust manifolds.
- Pry the front exhaust hangers (1) free from the rear suspension hanger rods.
- Apply a suitable lubricant to the tail pipe hanger rods in order to ease the removal of the tail pipe hangers (1).
- Pry the tail pipe hangers (1) free from the tail pipe hanger rods.
- With the aid of an assistant, lower the exhaust system.
- Remove the exhaust manifold seals. Do not reuse the seals.
- While the exhaust system is on the floor complete the following:
- Apply a suitable lubricant to the exhaust pipe hanger rods (3) in order to ease the removal of the front exhaust hangers (2).
- Pull the front exhaust hangers (2) from the exhaust pipe hanger rods.