Removal Procedure
- Open the hood.
- Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement in Wipers/Washer Systems.
- Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement in Body Front End.
- Cover the following parts to protect from broken glass:
- The upper dash pad
- The defroster outlets and A/C outlets
- The seats and carpeting
- Remove the windshield side reveal moldings. Refer to Windshield Side Reveal Molding Replacement .
- Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement (UE1) or Inside Rearview Mirror Replacement (DD7, DD8) .
- Remove the interior windshield garnish moldings. Refer to Windshield Pillar Garnish Molding Replacement in Interior Trim.
- Using a utility knife, carefully cut the upper flap (1) of the windshield reveal molding in order to access the urethane adhesive bead.
- Prior to cutting the urethane adhesive bead, apply 2 layers of masking tape on the body next to the windshield edge.
- Separate the urethane adhesive from the window.
- Leave a base of urethane on the pinchweld flange.
- The only suitable lubrication is clean water.
- Use J 24402-A , J 39032 or equivalent in order to remove the window. See Special Tools .
- Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.
- With the aid of an assistant, remove the windshield (1) from the vehicle.
IMPORTANT:
Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
CAUTION:
If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
CAUTION:
Refer to GLASS AND SHEET METAL HANDLING CAUTION
.
IMPORTANT:
The upper windshield reveal molding is a one-piece molding and fills the cavities between the body and windshield.
The upper windshield reveal molding cannot be reused if the molding is stretched or damaged.
The upper windshield reveal molding cannot be reused if the molding is stretched or damaged.
IMPORTANT:
Keep the cutting edge of the tool against the window.